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    • Safequarry App
  • The Fatal 6
    • Overview
    • 1. Contact with moving machinery and isolation
    • 2. Workplace transport and pedestrian interface
    • 3. Work at height
    • 4. Workplace Respirable Crystalline Silica
    • 5. Struck by moving or falling object
    • 6. Road traffic accidents
  • Vision Zero
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    • Employee Guide
    • Core Values
    • Fatal 6
  • Safer By
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    • Safer by competence
    • Safer by association
    • Safer by design
    • Safer by partnership
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    • Quarries Partnership - Dust
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  • Awards
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The Health and Safety Hub for the Mineral Products Industry - aggregates, asphalt, cement, concrete, contracting, dimension stone, lime, precast concrete, masonry, mortar, readymix, recycling, silica sand, transport & logistics

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Incident alert

Fatal 5 - Two large metal wear plates fell from a mixer via the discharge cone onto the loading bay floor

What Happened

After a truck mixer pulled forward out from the loading bay after being stoned out, two large sections of steel lining fell from the discharge cone and onto the ground.

Had anyone been underneath the loading bay this had the potential to cause serious harm.

Investigation identified the steel wear plates were historic items, and had been tack welded rather than the use of a more permanent fixing.

The images below show the loading bay with the orange coloured cone, and the two steel lining plates that fell.

   





Learning and discussion points

 

  • Ensure pedestrian access to loading area is restricted.
  • Review controls on site to ensure pedestrians in particular mixer drivers are not able to inadvertently enter the loading area.
  • Review inspection regimes to ensure the suitability of fixings is captured.

Learning points / Actions images





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Location: READYMIX OR MORTAR PLANT  
Alert Status:
Normal
Activity: PRODUCTION AND PROCESSING   Date Issued: 09/06/2025 18:29:12
Sub Activity: READYMIX   Incident No: 04908
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