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    • Videos
    • Safequarry App
  • The Fatal 6
    • Overview
    • 1. Contact with moving machinery and isolation
    • 2. Workplace transport and pedestrian interface
    • 3. Work at height
    • 4. Workplace Respirable Crystalline Silica
    • 5. Struck by moving or falling object
    • 6. Road traffic accidents
  • Vision Zero
    • Overview
    • Employee Guide
    • Core Values
    • Fatal 6
  • Safer By
    • Overview
    • Safer by competence
    • Safer by association
    • Safer by design
    • Safer by partnership
    • Safer by sharing
    • Safer by Leadership
  • Public Safety
    • Summary
    • Stay Safe
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    • Quarries Partnership - Dust
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    • COVID - Safer by Sharing
    • COVID MPA Resources
  • Awards
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The Health and Safety Hub for the Mineral Products Industry - aggregates, asphalt, cement, concrete, contracting, dimension stone, lime, precast concrete, masonry, mortar, readymix, recycling, silica sand, transport & logistics

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Good Practice

LOCATION: Lime & Slag plants ARTICLE YEAR 2012
ACTIVITY: Maintenance & Housekeeping COMPANY: Singleton Birch Ltd
SUB ACTIVITY: N/A COMPANY LOCATION: Melton Ross Quarries
GOOD PRACTICE No: BP811 COMPANY TEL: 01652 686000
COUNTRY OF ORIGIN: United Kingdom
TITLE  
Maerz Kilns – Discharge Table Cylinder Modifications
ARTICLE
DESCRIPTION

Singleton Birch’s operation located at Melton Ross has 4 lime kilns each of which incorporate a mechanism of shuffle feeders, known as discharge tables, these are powered by hydraulic cylinders. The discharge tables control the output of the Calcium Oxide from the kilns, they are hydraulically powered and operate 24 hours a day.

Should a cylinder require maintenance, it was necessary to enter the kiln to disconnect the discharge tables from the cylinders; this involved the release of a pin. Maintenance on the cylinder required an operative to enter a confined and potentially hazardous working space in the kiln to release the pin. The works designed a simple an innovative solution to this problem, moving the connection outside the kiln.

BENEFITS

• No confined space entry work is required to service cylinders
• Morale of personnel tasked with the work improved
• One person can test and repair mechanism easily
• Reduced production downtime.

SEE ADDITIONAL PDF FOR MORE INFO
ARTICLE IMAGES
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