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    • Videos
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  • The Fatal 6
    • Overview
    • 1. Contact with moving machinery and isolation
    • 2. Workplace transport and pedestrian interface
    • 3. Work at height
    • 4. Workplace Respirable Crystalline Silica
    • 5. Struck by moving or falling object
    • 6. Road traffic accidents
  • Vision Zero
    • Overview
    • Employee Guide
    • Core Values
    • Fatal 6
  • Safer By
    • Overview
    • Safer by competence
    • Safer by association
    • Safer by design
    • Safer by partnership
    • Safer by sharing
    • Safer by Leadership
  • Public Safety
    • Summary
    • Stay Safe
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    • Quarries Partnership - Dust
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    • COVID - Safer by Sharing
    • COVID MPA Resources
  • Awards
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The Health and Safety Hub for the Mineral Products Industry - aggregates, asphalt, cement, concrete, contracting, dimension stone, lime, precast concrete, masonry, mortar, readymix, recycling, silica sand, transport & logistics

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Good Practice

LOCATION: Lime & Slag plants ARTICLE YEAR 2013
ACTIVITY: Maintenance & Housekeeping COMPANY: Singleton Birch Ltd
SUB ACTIVITY: N/A COMPANY LOCATION: Melton Ross Quarries
GOOD PRACTICE No: BP867 COMPANY TEL: 01652 686000
COUNTRY OF ORIGIN: United Kingdom
TITLE  
Maerz Kilns – Caged access system for internal inspection.
ARTICLE
DESCRIPTION

Singleton Birch Limited operates four Maerz lime kilns. During operations there are occasions when kiln personnel, have to inspect the inside of the kiln. This task exposed the operator to risks from working at height, the potential to fall into the kiln when they leaned through the inspection hatch or being 'sucked in' by the air movements within the kiln. The operator was required to wear a work restraint harness and a rescue plan was in place.

Oliver Fisher, a trainee kiln operator, came up with the idea of having a hinged access cage. The cage can be swung into place inside the kiln opening, eliminating the risk of falling into the kiln.

BENEFITS

• Legal compliance with regulation 6(3) of 2005 Working at Heights legislation
• High risk task can now be completed far more safely
• Inspections can now be done by one person
• No requirement for safety restraints and rescue plans
• Can be easily fitted at cost of £500 per kiln.
ARTICLE IMAGES
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