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The Health and Safety Hub for the Mineral Products Industry - aggregates, asphalt, cement, concrete, contracting, dimension stone, lime, precast concrete, masonry, mortar, readymix, recycling, silica sand, transport & logistics

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Fatal 1 - Operator injured interacting with a trough roller

LOCATION:
QUARRY
ACTIVITY:
PRODUCTION AND PROCESSING
SUB ACTIVITY:
AGGREGATE PROCESSING
ALERT STATUS:
Normal
DATE ISSUED:
09/10/2023 18:30:29
INCIDENT No:
03670

TITLE
Fatal 1 - Operator injured interacting with a trough roller
COUNTRY OF ORIGIN

WHAT HAPPENED

An operator’s hand was lacerated when they attempted to remove a piece of aggregate

An operator suffered a laceration to his right hand when attempting to flick and remove a piece of aggregate from a moving trough roller on a feed belt. The site had experienced issues previously with the belt scoring and eventually splitting.

The IP was not wearing gloves and the plant was not isolated.

ACCIDENT / INCIDENT IMAGES




LEARNING POINTS / ACTIONS TAKEN

  • Ensure you apply LOTOTO prior to interacting with any machinery. Never be tempted with “I’ll just”….
  • Review your risk assessments for conveyor safety and use a schematic as shown below to identify dangerous nip points.

  • Please review the HSE guidance on Belt Conveyor Fatal Nip Hazards - SPC/Tech/SI1/11 by following this link.
LEARNING POINTS / ACTIONS IMAGES


LOCATION:
QUARRY
ACTIVITY:
PRODUCTION AND PROCESSING
SUB ACTIVITY:
AGGREGATE PROCESSING
ALERT STATUS:
Normal
DATE ISSUED:
09/10/2023 18:30:29
INCIDENT No:
03670


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